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SGW5250GQWDF6
Xiangnongda brand
Xiangnongda Brand SGW5250GQWDF6 Cleaning and Suction Sewage Truck
1:The whole vehicle pictures are shown below
Kind reminder: The entire vehicle can be sprayed in different colors
2: The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 361 |
Product name | Fecal suction truck | Model | SGW5250GQWDF6 |
Total mass(Kg) | 25000 | Tank volume(m3) | 9.85 |
Rated load capacity(Kg) | 7570,7505 | External dimensions(mm) | 10450,10150x2550x3850 |
Curb weight(Kg) | 17300 | Cargo compartment size(mm) | ×× |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 3 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 20/9 | Front suspension/rear suspension (mm) | 1480/3270,1500/3250,1480/2970,1500/2950 |
Axle load (Kg) | 7000/18000 (two axis group) | Maximum speed (Km/h) | 98,89 |
remarks | The purpose of this vehicle is for cleaning and suctioning, with the main specialized devices being a vacuum pump and a tank body. The tank body size is (straight section length x diameter) (mm): 5400 x 2150, with the front section of the tank body being a clean water tank (straight section length 2400mm); The rear section is a sewage tank (with a straight length of 3000mm). The two tanks are independent and cannot be fully loaded at the same time. For cleaning function, a clean water tank is used, and for suction function, a sewage tank is used. The total capacity of the sewage tank is 9.85 cubic meters, with an effective volume of 9.38 cubic meters. The medium is liquid sewage, with a density of 800 kilograms per cubic meter; The total capacity of the clean water tank is 7.88 cubic meters, with an effective capacity of 7.5 cubic meters. The medium is water, with a density of 1000 kilograms per cubic meter. Only the chassis wheelbase (mm) is 4350+1350. The side/rear protective materials are all Q235, and the connection method is welding. The rear protective section size is 345 × 60mm, and the ground height is 490mm ABS model/manufacturer: 3631010-C2000/Dongke Knorr Bremse Commercial Vehicle Braking System (Shiyan) Co., Ltd., ABS 8/Dongke Knorr Bremse Commercial Vehicle Braking System (Shiyan) Co., Ltd., 4460046450/ZF Commercial Vehicle Systems (Qingdao) Co., Ltd. Optional speed limit device with chassis, speed limit of 89km/h. Optional cab style with chassis. | ||
【Chassis technical parameters】 | |||
Chassis Model | DFH1250D4 | Chassis name | Truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Commercial Vehicle Co., Ltd |
Number of axles | 2 | Number of tires | 10 |
Wheelbase (mm) | 4350+1350,5350+1350,5700+1350,4600+1350,4800+1350 | ||
Tire Size | 295/80R22.5 18PR,11.00R20 18PR | ||
Number of steel plate springs | 3/10,3/4,9/10 | Front wheelbase(mm) | 2010,2040,2070 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1860/1860,1880/1880 |
Emission standards | GB17691-2018 National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
D6.7NS6B290 DDi75E350-60 DDi75E300-60 DDi75E340-60 D6.7NS6B320 | Dongfeng Cummins Engine Co., Ltd Dongfeng Commercial Vehicle Co., Ltd Dongfeng Commercial Vehicle Co., Ltd Dongfeng Commercial Vehicle Co., Ltd Dongfeng Cummins Engine Co., Ltd | 6700 7500 7500 7500 6700 | 213 257 220 250 231 |
3: Product breakdown image display
The dedicated part of the cleaning and suction truck consists of a power take-off, transmission shaft, vacuum suction pump, water gas separator, multi way directional valve, clean water tank, window, vacuum pressure gauge, pipe network system, etc.
4: The product features are introduced as follows
(1) The suction truck is mainly used by urban and rural environmental sanitation departments to suction and transport feces and other sewage. Suitable for suctioning feces, sewage, sludge and liquids mixed with small suspended solids, suitable for municipal sanitation, large, medium and small industrial and mining enterprises, residential areas, schools, septic tank cleaning and transportation, urban pipeline cleaning and dredging, factory sludge cleaning, etc.
(2) Chassis configuration:
【Chassis technical parameters】 | |||
Chassis Model | DFH1250D4 | Chassis name | Truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Commercial Vehicle Co., Ltd |
Number of axles | 2 | Number of tires | 10 |
Wheelbase (mm) | 4350+1350,5350+1350,5700+1350,4600+1350,4800+1350 | ||
Tire Size | 295/80R22.5 18PR,11.00R20 18PR | ||
Number of steel plate springs | 3/10,3/4,9/10 | Front wheelbase(mm) | 2010,2040,2070 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1860/1860,1880/1880 |
Emission standards | GB17691-2018 National VI |
(3)The cleaning and suction truck is driven by a power take-off to drive a vacuum pump. The vacuum pump extracts air from the body of the tank, creating a vacuum inside the tank. By utilizing the pressure difference of the air, the purpose of using pipelines to suction liquid pollutants from outside the tank is achieved. The cleaning and suction truck integrates flushing, dredging, suction, and reverse discharge functions. It is used for the suction, transportation, and discharge of various liquid, semi liquid, and sludge, feces, wastewater, and other media under various ditches and channels. It can also be used for emergency response to sudden environmental pollution accidents. This will greatly improve the efficiency of cleaning and suction trucks, and enhance their operational capabilities.
5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
6、Workshop
Production Technology Explanation
(1)Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos:
(2)welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos:
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
7、Company Qualification Introduction
Xiangnongda Brand SGW5250GQWDF6 Cleaning and Suction Sewage Truck
1:The whole vehicle pictures are shown below
Kind reminder: The entire vehicle can be sprayed in different colors
2: The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 361 |
Product name | Fecal suction truck | Model | SGW5250GQWDF6 |
Total mass(Kg) | 25000 | Tank volume(m3) | 9.85 |
Rated load capacity(Kg) | 7570,7505 | External dimensions(mm) | 10450,10150x2550x3850 |
Curb weight(Kg) | 17300 | Cargo compartment size(mm) | ×× |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 3 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 20/9 | Front suspension/rear suspension (mm) | 1480/3270,1500/3250,1480/2970,1500/2950 |
Axle load (Kg) | 7000/18000 (two axis group) | Maximum speed (Km/h) | 98,89 |
remarks | The purpose of this vehicle is for cleaning and suctioning, with the main specialized devices being a vacuum pump and a tank body. The tank body size is (straight section length x diameter) (mm): 5400 x 2150, with the front section of the tank body being a clean water tank (straight section length 2400mm); The rear section is a sewage tank (with a straight length of 3000mm). The two tanks are independent and cannot be fully loaded at the same time. For cleaning function, a clean water tank is used, and for suction function, a sewage tank is used. The total capacity of the sewage tank is 9.85 cubic meters, with an effective volume of 9.38 cubic meters. The medium is liquid sewage, with a density of 800 kilograms per cubic meter; The total capacity of the clean water tank is 7.88 cubic meters, with an effective capacity of 7.5 cubic meters. The medium is water, with a density of 1000 kilograms per cubic meter. Only the chassis wheelbase (mm) is 4350+1350. The side/rear protective materials are all Q235, and the connection method is welding. The rear protective section size is 345 × 60mm, and the ground height is 490mm ABS model/manufacturer: 3631010-C2000/Dongke Knorr Bremse Commercial Vehicle Braking System (Shiyan) Co., Ltd., ABS 8/Dongke Knorr Bremse Commercial Vehicle Braking System (Shiyan) Co., Ltd., 4460046450/ZF Commercial Vehicle Systems (Qingdao) Co., Ltd. Optional speed limit device with chassis, speed limit of 89km/h. Optional cab style with chassis. | ||
【Chassis technical parameters】 | |||
Chassis Model | DFH1250D4 | Chassis name | Truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Commercial Vehicle Co., Ltd |
Number of axles | 2 | Number of tires | 10 |
Wheelbase (mm) | 4350+1350,5350+1350,5700+1350,4600+1350,4800+1350 | ||
Tire Size | 295/80R22.5 18PR,11.00R20 18PR | ||
Number of steel plate springs | 3/10,3/4,9/10 | Front wheelbase(mm) | 2010,2040,2070 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1860/1860,1880/1880 |
Emission standards | GB17691-2018 National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
D6.7NS6B290 DDi75E350-60 DDi75E300-60 DDi75E340-60 D6.7NS6B320 | Dongfeng Cummins Engine Co., Ltd Dongfeng Commercial Vehicle Co., Ltd Dongfeng Commercial Vehicle Co., Ltd Dongfeng Commercial Vehicle Co., Ltd Dongfeng Cummins Engine Co., Ltd | 6700 7500 7500 7500 6700 | 213 257 220 250 231 |
3: Product breakdown image display
The dedicated part of the cleaning and suction truck consists of a power take-off, transmission shaft, vacuum suction pump, water gas separator, multi way directional valve, clean water tank, window, vacuum pressure gauge, pipe network system, etc.
4: The product features are introduced as follows
(1) The suction truck is mainly used by urban and rural environmental sanitation departments to suction and transport feces and other sewage. Suitable for suctioning feces, sewage, sludge and liquids mixed with small suspended solids, suitable for municipal sanitation, large, medium and small industrial and mining enterprises, residential areas, schools, septic tank cleaning and transportation, urban pipeline cleaning and dredging, factory sludge cleaning, etc.
(2) Chassis configuration:
【Chassis technical parameters】 | |||
Chassis Model | DFH1250D4 | Chassis name | Truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Commercial Vehicle Co., Ltd |
Number of axles | 2 | Number of tires | 10 |
Wheelbase (mm) | 4350+1350,5350+1350,5700+1350,4600+1350,4800+1350 | ||
Tire Size | 295/80R22.5 18PR,11.00R20 18PR | ||
Number of steel plate springs | 3/10,3/4,9/10 | Front wheelbase(mm) | 2010,2040,2070 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1860/1860,1880/1880 |
Emission standards | GB17691-2018 National VI |
(3)The cleaning and suction truck is driven by a power take-off to drive a vacuum pump. The vacuum pump extracts air from the body of the tank, creating a vacuum inside the tank. By utilizing the pressure difference of the air, the purpose of using pipelines to suction liquid pollutants from outside the tank is achieved. The cleaning and suction truck integrates flushing, dredging, suction, and reverse discharge functions. It is used for the suction, transportation, and discharge of various liquid, semi liquid, and sludge, feces, wastewater, and other media under various ditches and channels. It can also be used for emergency response to sudden environmental pollution accidents. This will greatly improve the efficiency of cleaning and suction trucks, and enhance their operational capabilities.
5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
6、Workshop
Production Technology Explanation
(1)Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos:
(2)welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos:
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
7、Company Qualification Introduction