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SGW5165GQWF
Xiangnongda brand
Xiangnongda Brand SGW5165GQWF Cleaning and Suction Sewage Truck
1：The whole vehicle pictures are shown below
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Kind reminder: The entire vehicle can be sprayed in different colors
2： The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 337 |
Product name | Clean the suction truck | Model | SGW5165GQWF |
Total mass(Kg) | 16200 | Tank volume(m3) | 8.9 |
Rated load capacity(Kg) | 6920,6855 | External dimensions(mm) | 7950×2550×3450 |
Curb weight(Kg) | 9150 | Cargo compartment size(mm) | ×× |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 2,3 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 19/15 | Front suspension/rear suspension (mm) | 1260/2190 |
Axle load (Kg) | 5600/10600 | Maximum speed (Km/h) | 105 |
remarks | ABS model: ABS/ASR-24V-4S/4M, J ABS; ABS production companies: Xiangyang Dongfeng Longcheng Machinery Co., Ltd., Jiaozuo Borek Control Technology Co., Ltd; Optional description: The driver's cab is optional with the chassis; Only 4500mm wheelbase is used; Side rear protection situation: Q235 is used as the material for side rear protection, and it is welded to the vehicle. The height of the rear protection from the ground is 450mm, and the cross-section is 120mm x 50mm; Effective volume of tank body (cubic meter), external dimensions of tank body (mm): Effective volume of sewage tank: 8.9 cubic meters, external dimensions of tank body (straight section length x diameter) (mm): 4600 x 1600; Effective capacity of clear water tank: 4 cubic meters. The cross-section of the clear water tank is an irregular structure with a cross-sectional area of 0.49 square meters and a length of 4600mm; Special functions and devices: The vehicle is used for cleaning and sewage suction, with the main devices being the tank and pump; Other instructions: The clean water tank and the suction tank are two independent tanks. The cleaning function uses a water tank, while the suction function uses a suction tank. The cleaning and suction functions are not used simultaneously. | ||
【Chassis technical parameters】 | |||
Chassis Model | EQ1165LJ9CDE | Chassis name | Truck crane chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Corporation Limited |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 3950,4500,4700,5000,5300,5600 | ||
Tire Size | 9.00R20 16PR,10.00R20 18PR,295/80R22.5 18PR,275/80R22.5 18PR | ||
Number of steel plate springs | 8/10+7 | Front wheelbase(mm) | 1862,1933,1949 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1806,1865 |
Emission standards | GB17691-2018 National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
D4.0NS6B195 D4.5NS6B220 B6.2NS6B230 YCS04200-68 YCY30165-60 CY4SK761 B6.2NS6B210 YCY30170-60 | Dongfeng Cummins Engine Co., Ltd Dongfeng Cummins Engine Co., Ltd Dongfeng Cummins Engine Co., Ltd Guangxi Yuchai Machinery Co., Ltd Guangxi Yuchai Machinery Co., Ltd Dongfeng Chaoyang Chaochai Power Co., Ltd Dongfeng Cummins Engine Co., Ltd Guangxi Yuchai Machinery Co., Ltd | 4000 4500 6200 4156 2970 4087 6200 2970 | 143 162 169 147 121 145 154 125 |
3： Product breakdown image display
The dedicated part of the cleaning and suction truck consists of a power take-off, transmission shaft, vacuum suction pump, water gas separator, multi way directional valve, clean water tank, window, vacuum pressure gauge, pipe network system, etc.
4： The product features are introduced as follows
(1) The suction truck is mainly used by urban and rural environmental sanitation departments to suction and transport feces and other sewage. Suitable for suctioning feces, sewage, sludge and liquids mixed with small suspended solids, suitable for municipal sanitation, large, medium and small industrial and mining enterprises, residential areas, schools, septic tank cleaning and transportation, urban pipeline cleaning and dredging, factory sludge cleaning, etc.
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(2) Chassis configuration：
【Chassis technical parameters】 | |||
Chassis Model | EQ1165LJ9CDE | Chassis name | Truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Corporation Limited |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 3950,4500,4700,5000,5300,5600 | ||
Tire Size | 9.00R20 16PR,10.00R20 18PR,295/80R22.5 18PR,275/80R22.5 18PR | ||
Number of steel plate springs | 8/10+7 | Front wheelbase(mm) | 1862,1933,1949 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1806,1865 |
Emission standards | GB17691-2018 National VI | ||
(3)The cleaning and suction truck is driven by a power take-off to drive a vacuum pump. The vacuum pump extracts air from the body of the tank, creating a vacuum inside the tank. By utilizing the pressure difference of the air, the purpose of using pipelines to suction liquid pollutants from outside the tank is achieved. The cleaning and suction truck integrates flushing, dredging, suction, and reverse discharge functions. It is used for the suction, transportation, and discharge of various liquid, semi liquid, and sludge, feces, wastewater, and other media under various ditches and channels. It can also be used for emergency response to sudden environmental pollution accidents. This will greatly improve the efficiency of cleaning and suction trucks, and enhance their operational capabilities.
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5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
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6、Workshop
Production Technology Explanation
（1）Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos：
（2）welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos：
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
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7、Company Qualification Introduction
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Xiangnongda Brand SGW5165GQWF Cleaning and Suction Sewage Truck
1：The whole vehicle pictures are shown below
|
|
|
|
|
|
Kind reminder: The entire vehicle can be sprayed in different colors
2： The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 337 |
Product name | Clean the suction truck | Model | SGW5165GQWF |
Total mass(Kg) | 16200 | Tank volume(m3) | 8.9 |
Rated load capacity(Kg) | 6920,6855 | External dimensions(mm) | 7950×2550×3450 |
Curb weight(Kg) | 9150 | Cargo compartment size(mm) | ×× |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 2,3 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 19/15 | Front suspension/rear suspension (mm) | 1260/2190 |
Axle load (Kg) | 5600/10600 | Maximum speed (Km/h) | 105 |
remarks | ABS model: ABS/ASR-24V-4S/4M, J ABS; ABS production companies: Xiangyang Dongfeng Longcheng Machinery Co., Ltd., Jiaozuo Borek Control Technology Co., Ltd; Optional description: The driver's cab is optional with the chassis; Only 4500mm wheelbase is used; Side rear protection situation: Q235 is used as the material for side rear protection, and it is welded to the vehicle. The height of the rear protection from the ground is 450mm, and the cross-section is 120mm x 50mm; Effective volume of tank body (cubic meter), external dimensions of tank body (mm): Effective volume of sewage tank: 8.9 cubic meters, external dimensions of tank body (straight section length x diameter) (mm): 4600 x 1600; Effective capacity of clear water tank: 4 cubic meters. The cross-section of the clear water tank is an irregular structure with a cross-sectional area of 0.49 square meters and a length of 4600mm; Special functions and devices: The vehicle is used for cleaning and sewage suction, with the main devices being the tank and pump; Other instructions: The clean water tank and the suction tank are two independent tanks. The cleaning function uses a water tank, while the suction function uses a suction tank. The cleaning and suction functions are not used simultaneously. | ||
【Chassis technical parameters】 | |||
Chassis Model | EQ1165LJ9CDE | Chassis name | Truck crane chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Corporation Limited |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 3950,4500,4700,5000,5300,5600 | ||
Tire Size | 9.00R20 16PR,10.00R20 18PR,295/80R22.5 18PR,275/80R22.5 18PR | ||
Number of steel plate springs | 8/10+7 | Front wheelbase(mm) | 1862,1933,1949 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1806,1865 |
Emission standards | GB17691-2018 National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
D4.0NS6B195 D4.5NS6B220 B6.2NS6B230 YCS04200-68 YCY30165-60 CY4SK761 B6.2NS6B210 YCY30170-60 | Dongfeng Cummins Engine Co., Ltd Dongfeng Cummins Engine Co., Ltd Dongfeng Cummins Engine Co., Ltd Guangxi Yuchai Machinery Co., Ltd Guangxi Yuchai Machinery Co., Ltd Dongfeng Chaoyang Chaochai Power Co., Ltd Dongfeng Cummins Engine Co., Ltd Guangxi Yuchai Machinery Co., Ltd | 4000 4500 6200 4156 2970 4087 6200 2970 | 143 162 169 147 121 145 154 125 |
3： Product breakdown image display
The dedicated part of the cleaning and suction truck consists of a power take-off, transmission shaft, vacuum suction pump, water gas separator, multi way directional valve, clean water tank, window, vacuum pressure gauge, pipe network system, etc.
4： The product features are introduced as follows
(1) The suction truck is mainly used by urban and rural environmental sanitation departments to suction and transport feces and other sewage. Suitable for suctioning feces, sewage, sludge and liquids mixed with small suspended solids, suitable for municipal sanitation, large, medium and small industrial and mining enterprises, residential areas, schools, septic tank cleaning and transportation, urban pipeline cleaning and dredging, factory sludge cleaning, etc.
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(2) Chassis configuration：
【Chassis technical parameters】 | |||
Chassis Model | EQ1165LJ9CDE | Chassis name | Truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Corporation Limited |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 3950,4500,4700,5000,5300,5600 | ||
Tire Size | 9.00R20 16PR,10.00R20 18PR,295/80R22.5 18PR,275/80R22.5 18PR | ||
Number of steel plate springs | 8/10+7 | Front wheelbase(mm) | 1862,1933,1949 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1806,1865 |
Emission standards | GB17691-2018 National VI | ||
(3)The cleaning and suction truck is driven by a power take-off to drive a vacuum pump. The vacuum pump extracts air from the body of the tank, creating a vacuum inside the tank. By utilizing the pressure difference of the air, the purpose of using pipelines to suction liquid pollutants from outside the tank is achieved. The cleaning and suction truck integrates flushing, dredging, suction, and reverse discharge functions. It is used for the suction, transportation, and discharge of various liquid, semi liquid, and sludge, feces, wastewater, and other media under various ditches and channels. It can also be used for emergency response to sudden environmental pollution accidents. This will greatly improve the efficiency of cleaning and suction trucks, and enhance their operational capabilities.
|
|
|
|
5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
|
|
|
|
6、Workshop
Production Technology Explanation
（1）Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos：
（2）welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos：
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
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7、Company Qualification Introduction
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