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SGW5073ZYSF
Xiangnongda brand
Xiangnongda Brand SGW5073ZYSF Compressed Garbage Truck
1:The whole vehicle pictures are shown below
Kind reminder: The entire vehicle can be sprayed in different colors
2: The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 331 (Extended) |
Product name | Compression garbage trucks | Model | SGW5073ZYSF |
Total mass(Kg) | 7360 | Tank volume(m3) | |
Rated load capacity(Kg) | 1830 | External dimensions(mm) | 6350,6550,6650,6750x2100x2600,2650,2700 |
Curb weight(Kg) | 5400 | Cargo compartment size(mm) | x x |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 2 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 27.7/12 | Front suspension/rear suspension (mm) | 1055/1987 |
Axle load (Kg) | 2640/4720 | Maximum speed (Km/h) | 110 |
remarks | (L/100km):D20TCIF1/16.2,YCY24140-60/16.2,CA4DB1-11E6/16.2,ZD30D16-6N/16.2,CY4BK461/16.2,CY4BK161/16.2. The vehicle is mainly composed of a box and a compression mechanism, used for garbage compression and transportation. The vehicle only uses a wheelbase of 3308mm The corresponding relationship between vehicle length and rear extension is (mm): 6350/06550/206650/3006750/400. The driver's cab can be optionally installed with the chassis Optional rear loading mechanism. The side protective material is Q235, and the connection method is welding connection; The rear guard is replaced by a dedicated device, with a ground clearance of 350mm ABS model/manufacturer: ABS/ASR-12V-4S/4M/Xiangyang Dongfeng Longcheng Machinery Co., Ltd. The corresponding relationship between engine model and fuel consumption value is (L/100km): D20TCIF1/16.2, YCY24140-60/16.2,CA4DB1-11E6/16.2,ZD30D16-6N/16.2,CY4BK461/16.2,CY4BK161/16.2. | ||
【Chassis technical parameters】 | |||
Chassis Model | EQ1075SJ3CDF | Chassis name | truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 2700,2950,3308 | ||
Tire Size | 7.00R16 | ||
Number of steel plate springs | 6/6+5,3/3+3 | Front wheelbase(mm) | 1525,1519 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1498,1516,1586,1670 |
Emission standards | GB3847-2005,GB17691-2018 National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
D20TCIF1 YCY24140-60 CA4DB1-11E6 ZD30D16-6N CY4BK461 CY4BK161 Q23-115E60 H20-120E60 CA4DB1-13E6 Q28-130E60 | Kunming Yunnei Power Co., Ltd Guangxi Yuchai Machinery Co., Ltd China FAW Group Co., Ltd Dongfeng Light Engine Co., Ltd Dongfeng Chaoyang Chaochai Power Co., Ltd Dongfeng Chaoyang Chaochai Power Co., Ltd Anhui Quanchai Power Co., Ltd Anhui Quanchai Power Co., Ltd China FAW Group Co., Ltd Anhui Quanchai Power Co., Ltd | 1999 2360 2207 2953 3707 3856 2300 2000 2207 2800 | 93 103 81 120 95 105 85 90 95 96 |
3: Product breakdown image display
The compressed garbage truck consists of a sealed garbage bin, hydraulic system, and operating system.
4: The product features are introduced as follows
(1) The compressed garbage truck is a fully sealed type, capable of self compression, self dumping, and all sewage generated during the compression process enters the sewage tank. This completely solves the problem of secondary pollution during garbage transportation and avoids inconvenience to people. The key components are imported, which have the advantages of high pressure, good sealing, easy operation, and safety. It can be equipped with a rear hanging bucket flipping mechanism or a garbage hopper flipping mechanism.
(2) Chassis configuration:
【Chassis technical parameters】 | |||
Chassis Model | EQ1075SJ3CDF | Chassis name | truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 2700,2950,3308 | ||
Tire Size | 7.00R16 | ||
Number of steel plate springs | 6/6+5,3/3+3 | Front wheelbase(mm) | 1525,1519 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1498,1516,1586,1670 |
Emission standards | GB3847-2005,GB17691-2018 National VI |
(3)The compressed garbage truck adopts electromechanical hydraulic integration technology and adopts a combined automatic control system of machine, electricity, and hydraulic. Through specialized devices such as carriages, fillers, and shovels, it realizes garbage loading, crushing or flattening, and strong loading. Finally, the garbage is compacted and squeezed into the carriage, and transported to the destination for automatic pushing and unloading. Its prominent features include a simple and efficient garbage collection method, with functions such as repeated compression and peristaltic compression, high compression ratio, large loading weight, automated operation, good power and environmental protection, and high vehicle utilization efficiency.
5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
6、Workshop
Production Technology Explanation
(1)Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos:
(2)welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos:
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
7、Company Qualification Introduction
Xiangnongda Brand SGW5073ZYSF Compressed Garbage Truck
1:The whole vehicle pictures are shown below
Kind reminder: The entire vehicle can be sprayed in different colors
2: The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 331 (Extended) |
Product name | Compression garbage trucks | Model | SGW5073ZYSF |
Total mass(Kg) | 7360 | Tank volume(m3) | |
Rated load capacity(Kg) | 1830 | External dimensions(mm) | 6350,6550,6650,6750x2100x2600,2650,2700 |
Curb weight(Kg) | 5400 | Cargo compartment size(mm) | x x |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 2 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 27.7/12 | Front suspension/rear suspension (mm) | 1055/1987 |
Axle load (Kg) | 2640/4720 | Maximum speed (Km/h) | 110 |
remarks | (L/100km):D20TCIF1/16.2,YCY24140-60/16.2,CA4DB1-11E6/16.2,ZD30D16-6N/16.2,CY4BK461/16.2,CY4BK161/16.2. The vehicle is mainly composed of a box and a compression mechanism, used for garbage compression and transportation. The vehicle only uses a wheelbase of 3308mm The corresponding relationship between vehicle length and rear extension is (mm): 6350/06550/206650/3006750/400. The driver's cab can be optionally installed with the chassis Optional rear loading mechanism. The side protective material is Q235, and the connection method is welding connection; The rear guard is replaced by a dedicated device, with a ground clearance of 350mm ABS model/manufacturer: ABS/ASR-12V-4S/4M/Xiangyang Dongfeng Longcheng Machinery Co., Ltd. The corresponding relationship between engine model and fuel consumption value is (L/100km): D20TCIF1/16.2, YCY24140-60/16.2,CA4DB1-11E6/16.2,ZD30D16-6N/16.2,CY4BK461/16.2,CY4BK161/16.2. | ||
【Chassis technical parameters】 | |||
Chassis Model | EQ1075SJ3CDF | Chassis name | truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 2700,2950,3308 | ||
Tire Size | 7.00R16 | ||
Number of steel plate springs | 6/6+5,3/3+3 | Front wheelbase(mm) | 1525,1519 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1498,1516,1586,1670 |
Emission standards | GB3847-2005,GB17691-2018 National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
D20TCIF1 YCY24140-60 CA4DB1-11E6 ZD30D16-6N CY4BK461 CY4BK161 Q23-115E60 H20-120E60 CA4DB1-13E6 Q28-130E60 | Kunming Yunnei Power Co., Ltd Guangxi Yuchai Machinery Co., Ltd China FAW Group Co., Ltd Dongfeng Light Engine Co., Ltd Dongfeng Chaoyang Chaochai Power Co., Ltd Dongfeng Chaoyang Chaochai Power Co., Ltd Anhui Quanchai Power Co., Ltd Anhui Quanchai Power Co., Ltd China FAW Group Co., Ltd Anhui Quanchai Power Co., Ltd | 1999 2360 2207 2953 3707 3856 2300 2000 2207 2800 | 93 103 81 120 95 105 85 90 95 96 |
3: Product breakdown image display
The compressed garbage truck consists of a sealed garbage bin, hydraulic system, and operating system.
4: The product features are introduced as follows
(1) The compressed garbage truck is a fully sealed type, capable of self compression, self dumping, and all sewage generated during the compression process enters the sewage tank. This completely solves the problem of secondary pollution during garbage transportation and avoids inconvenience to people. The key components are imported, which have the advantages of high pressure, good sealing, easy operation, and safety. It can be equipped with a rear hanging bucket flipping mechanism or a garbage hopper flipping mechanism.
(2) Chassis configuration:
【Chassis technical parameters】 | |||
Chassis Model | EQ1075SJ3CDF | Chassis name | truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 2700,2950,3308 | ||
Tire Size | 7.00R16 | ||
Number of steel plate springs | 6/6+5,3/3+3 | Front wheelbase(mm) | 1525,1519 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1498,1516,1586,1670 |
Emission standards | GB3847-2005,GB17691-2018 National VI |
(3)The compressed garbage truck adopts electromechanical hydraulic integration technology and adopts a combined automatic control system of machine, electricity, and hydraulic. Through specialized devices such as carriages, fillers, and shovels, it realizes garbage loading, crushing or flattening, and strong loading. Finally, the garbage is compacted and squeezed into the carriage, and transported to the destination for automatic pushing and unloading. Its prominent features include a simple and efficient garbage collection method, with functions such as repeated compression and peristaltic compression, high compression ratio, large loading weight, automated operation, good power and environmental protection, and high vehicle utilization efficiency.
5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
6、Workshop
Production Technology Explanation
(1)Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos:
(2)welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos:
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
7、Company Qualification Introduction