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SGW5180ZYSBJ6
Xiangnongda brand
Xiangnongda Brand SGW5180ZYSBJ6 Compressed Garbage Truck
1:The whole vehicle pictures are shown below
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Kind reminder: The entire vehicle can be sprayed in different colors
2： The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 348 |
Product name | Compression garbage trucks | Model | SGW5180ZYSBJ6 |
Total mass(Kg) | 18000 | Tank volume(m3) | |
Rated load capacity(Kg) | 8260 | External dimensions(mm) | 8750,8650x2500x3100 |
Curb weight(Kg) | 9545 | Cargo compartment size(mm) | x x |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 3 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 18/11 | Front suspension/rear suspension (mm) | 1260/2590,1240/2610 |
Axle load (Kg) | 6500/11500 | Maximum speed (Km/h) | 88,100 |
remarks | The dedicated device is a garbage bin and compression mechanism used for garbage loading and transportation; The ABS model is CM4XL-4S/4M, and the manufacturer is Guangzhou Ruili Kemi Automotive Electronics Co., Ltd; The side protection is welded with Q235 material, and the rear protection is replaced by a dedicated device. The ground clearance height (mm) is 470; Only use chassis WP4.1NQ190E61, YCS04200-68 engine; The corresponding relationship between engine model and maximum net power of the engine is: WP4.1NQ190E61:136kW, YCS04200-68:143kW; the fuel consumption value (L/100km) corresponding to engine WP4.1NQ190E61 is 22.0, and the fuel consumption value (L/100km) corresponding to engine YCS04200-68 is 25.8; Only use chassis with a wheelbase of 4500; Install a new style grille along with the chassis. Install a new front grille and logo. Install a new front grille, bumper, front fog lights, and rear loading mechanism style; The vehicle can be equipped with a direct power supply ETC onboard device and a driving recorder with satellite positioning function; The rear extension of the car is 300400mm, and the corresponding relationship between length/front suspension/wheelbase/rear suspension/rear extension is: 8750/1260/4500/2590/4008650/1260/4500/2590/3008750/1240/4500/2610/4008650/1240/1240. | ||
【Chassis technical parameters】 | |||
Chassis Model | BJ1184VKPFG-02 | Chassis name | truck chassis |
Rand name | Futon brand | Manufacturing enterprise | Beiqi Foton Motor Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 4500,4800,4300,5250,3800 | ||
Tire Size | 11R22.5 18PR,10.00R20 18PR,275/80R22.5 18PR,295/80R22.5 18PR | ||
Number of steel plate springs | 10/12+9,4/5+4,8/10+6 | Front wheelbase(mm) | 1760,1780,1865 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1724,1810 |
Emission standards | GB3847-2005,GB17691-2018National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
WP4.1NQ190E61 F4.5NS6B190 YCS04200-68 | Weichai power company limited Beijing Futian Cummins Engine Co., Ltd Guangxi Yuchai Machinery Co., Ltd | 4088 4500 4156 | 4088 4500 4156 |
3： Product breakdown image display
The compressed garbage truck consists of a sealed garbage bin, hydraulic system, and operating system.
4： The product features are introduced as follows
(1) The compressed garbage truck is a fully sealed type, capable of self compression, self dumping, and all sewage generated during the compression process enters the sewage tank. This completely solves the problem of secondary pollution during garbage transportation and avoids inconvenience to people. The key components are imported, which have the advantages of high pressure, good sealing, easy operation, and safety. It can be equipped with a rear hanging bucket flipping mechanism or a garbage hopper flipping mechanism.
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(2) Chassis configuration：
【Chassis technical parameters】 | |||
Chassis Model | BJ1184VKPFG-02 | Chassis name | truck chassis |
Rand name | Futon brand | Manufacturing enterprise | Beiqi Foton Motor Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 4500,4800,4300,5250,3800 | ||
Tire Size | 11R22.5 18PR,10.00R20 18PR,275/80R22.5 18PR,295/80R22.5 18PR | ||
Number of steel plate springs | 10/12+9,4/5+4,8/10+6 | Front wheelbase(mm) | 1760,1780,1865 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1724,1810 |
Emission standards | GB3847-2005,GB17691-2018 National VI | ||
（3）The compressed garbage truck adopts electromechanical hydraulic integration technology and adopts a combined automatic control system of machine, electricity, and hydraulic. Through specialized devices such as carriages, fillers, and shovels, it realizes garbage loading, crushing or flattening, and strong loading. Finally, the garbage is compacted and squeezed into the carriage, and transported to the destination for automatic pushing and unloading. Its prominent features include a simple and efficient garbage collection method, with functions such as repeated compression and peristaltic compression, high compression ratio, large loading weight, automated operation, good power and environmental protection, and high vehicle utilization efficiency.
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5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
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6、Workshop
Production Technology Explanation
（1）Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos：
（2）welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos：
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
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7、Company Qualification Introduction
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Xiangnongda Brand SGW5180ZYSBJ6 Compressed Garbage Truck
1:The whole vehicle pictures are shown below
|
|
|
|
|
|
Kind reminder: The entire vehicle can be sprayed in different colors
2： The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 348 |
Product name | Compression garbage trucks | Model | SGW5180ZYSBJ6 |
Total mass(Kg) | 18000 | Tank volume(m3) | |
Rated load capacity(Kg) | 8260 | External dimensions(mm) | 8750,8650x2500x3100 |
Curb weight(Kg) | 9545 | Cargo compartment size(mm) | x x |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 3 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 18/11 | Front suspension/rear suspension (mm) | 1260/2590,1240/2610 |
Axle load (Kg) | 6500/11500 | Maximum speed (Km/h) | 88,100 |
remarks | The dedicated device is a garbage bin and compression mechanism used for garbage loading and transportation; The ABS model is CM4XL-4S/4M, and the manufacturer is Guangzhou Ruili Kemi Automotive Electronics Co., Ltd; The side protection is welded with Q235 material, and the rear protection is replaced by a dedicated device. The ground clearance height (mm) is 470; Only use chassis WP4.1NQ190E61, YCS04200-68 engine; The corresponding relationship between engine model and maximum net power of the engine is: WP4.1NQ190E61:136kW, YCS04200-68:143kW; the fuel consumption value (L/100km) corresponding to engine WP4.1NQ190E61 is 22.0, and the fuel consumption value (L/100km) corresponding to engine YCS04200-68 is 25.8; Only use chassis with a wheelbase of 4500; Install a new style grille along with the chassis. Install a new front grille and logo. Install a new front grille, bumper, front fog lights, and rear loading mechanism style; The vehicle can be equipped with a direct power supply ETC onboard device and a driving recorder with satellite positioning function; The rear extension of the car is 300400mm, and the corresponding relationship between length/front suspension/wheelbase/rear suspension/rear extension is: 8750/1260/4500/2590/4008650/1260/4500/2590/3008750/1240/4500/2610/4008650/1240/1240. | ||
【Chassis technical parameters】 | |||
Chassis Model | BJ1184VKPFG-02 | Chassis name | truck chassis |
Rand name | Futon brand | Manufacturing enterprise | Beiqi Foton Motor Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 4500,4800,4300,5250,3800 | ||
Tire Size | 11R22.5 18PR,10.00R20 18PR,275/80R22.5 18PR,295/80R22.5 18PR | ||
Number of steel plate springs | 10/12+9,4/5+4,8/10+6 | Front wheelbase(mm) | 1760,1780,1865 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1724,1810 |
Emission standards | GB3847-2005,GB17691-2018National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
WP4.1NQ190E61 F4.5NS6B190 YCS04200-68 | Weichai power company limited Beijing Futian Cummins Engine Co., Ltd Guangxi Yuchai Machinery Co., Ltd | 4088 4500 4156 | 4088 4500 4156 |
3： Product breakdown image display
The compressed garbage truck consists of a sealed garbage bin, hydraulic system, and operating system.
4： The product features are introduced as follows
(1) The compressed garbage truck is a fully sealed type, capable of self compression, self dumping, and all sewage generated during the compression process enters the sewage tank. This completely solves the problem of secondary pollution during garbage transportation and avoids inconvenience to people. The key components are imported, which have the advantages of high pressure, good sealing, easy operation, and safety. It can be equipped with a rear hanging bucket flipping mechanism or a garbage hopper flipping mechanism.
|
|
(2) Chassis configuration：
【Chassis technical parameters】 | |||
Chassis Model | BJ1184VKPFG-02 | Chassis name | truck chassis |
Rand name | Futon brand | Manufacturing enterprise | Beiqi Foton Motor Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 4500,4800,4300,5250,3800 | ||
Tire Size | 11R22.5 18PR,10.00R20 18PR,275/80R22.5 18PR,295/80R22.5 18PR | ||
Number of steel plate springs | 10/12+9,4/5+4,8/10+6 | Front wheelbase(mm) | 1760,1780,1865 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1724,1810 |
Emission standards | GB3847-2005,GB17691-2018 National VI | ||
（3）The compressed garbage truck adopts electromechanical hydraulic integration technology and adopts a combined automatic control system of machine, electricity, and hydraulic. Through specialized devices such as carriages, fillers, and shovels, it realizes garbage loading, crushing or flattening, and strong loading. Finally, the garbage is compacted and squeezed into the carriage, and transported to the destination for automatic pushing and unloading. Its prominent features include a simple and efficient garbage collection method, with functions such as repeated compression and peristaltic compression, high compression ratio, large loading weight, automated operation, good power and environmental protection, and high vehicle utilization efficiency.
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5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
|
|
|
|
6、Workshop
Production Technology Explanation
（1）Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos：
（2）welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos：
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
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7、Company Qualification Introduction
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