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Dual Purpose Vehicle for Pipeline Cleaning And Dredging

The purpose of this vehicle is for suction cleaning, with the main devices being the tank and pump. A driver's cab is optional with the chassis, and only a wheelbase of 3308 mm is selected for this vehicle; Effective capacity of sewage tank: 3.18 cubic meters, external dimensions of tank body (straight section length x diameter) (mm): 3100 x 1200, transport medium: liquid waste, density: 800 kg/cubic meter; The clear water tank is an irregular structure with symmetrical structures on both sides of the sewage tank. The effective volume of the clear water tank is 0.9 cubic meters, and the dimensions of the tank body (length × long axis × short axis) (mm) are 2200 × 400 × 750. The transport medium is water, and the density is 1000 kg/cubic meter; The water tank and the suction tank are two independent tanks. The water tank is used for cleaning function, and the suction tank is used for suction function. The cleaning and suction functions are not used simultaneously, and the two tanks cannot be fully loaded at the same time; Side protection material Q235, bolted connection; Rear protection material Q235, welded connection, rear protection section height dimension 120mm, section width dimension 50mm, lower edge height above ground 390mm; ABS model/manufacturer: ABS/ASR-12V-4S/4M/Xiangyang Dongfeng Longcheng Machinery Co., Ltd. Optional box style
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  • SGW5070GQWF

  • Xiangnongda brand

Xiangnongda Brand SGW5070GQWF Cleaning and Suction Sewage Truck

1:The whole vehicle pictures are shown below



Kind reminder: The entire vehicle can be sprayed in different colors


2: The detailed parameters of the entire vehicle are as follows

【Technical parameters of the entire vehicle】

Product trademark

Xiangnongda brand

Announcement Batch

347 (Extended)

Product name

cleaning and suction truck

Model

SGW5070GQWF

Total mass(Kg)

7360

Tank volume(m3)

3.18

Rated load capacity(Kg)

2430

External dimensions(mm)

5998x2050x2650

Curb weight(Kg)

4800

Cargo compartment size(mm)

x x

Rated passenger capacity (person)


Total mass of quasi trailer (Kg)


Number of passengers allowed in the cab (person)

3

Maximum load capacity of saddle (Kg)


Approach angle/departure angle (°)

27.7/14

Front suspension/rear suspension (mm)

1055/1837

Axle load (Kg)

2640/4720

Maximum speed (Km/h)

110

remarks

The purpose of this vehicle is for suction cleaning, with the main devices being the tank and pump. A driver's cab is optional with the chassis, and only a wheelbase of 3308 mm is selected for this vehicle; Effective capacity of sewage tank: 3.18 cubic meters, external dimensions of tank body (straight section length x diameter) (mm): 3100 x 1200, transport medium: liquid waste, density: 800 kg/cubic meter; The clear water tank is an irregular structure with symmetrical structures on both sides of the sewage tank. The effective volume of the clear water tank is 0.9 cubic meters, and the dimensions of the tank body (length × long axis × short axis) (mm) are 2200 × 400 × 750. The transport medium is water, and the density is 1000 kg/cubic meter; The water tank and the suction tank are two independent tanks. The water tank is used for cleaning function, and the suction tank is used for suction function. The cleaning and suction functions are not used simultaneously, and the two tanks cannot be fully loaded at the same time; Side protection material Q235, bolted connection; Rear protection material Q235, welded connection, rear protection section height dimension 120mm, section width dimension 50mm, lower edge height above ground 390mm; ABS model/manufacturer: ABS/ASR-12V-4S/4M/Xiangyang Dongfeng Longcheng Machinery Co., Ltd. Optional box style.

【Chassis technical parameters】

Chassis Model

EQ1075SJ3CDF

Chassis name

Truck crane chassis

Rand name

Dongfeng brand

Manufacturing enterprise

Dongfeng Motor Co., Ltd

Number of axles

2

Number of tires

6

Wheelbase (mm)

2700,2950,3308

Tire Size

7.00R16,7.00R16LT,7.00R16LT 14PR,7.50R16LT 16PR

Number of steel plate springs

6/6+5,3/3+3,5/4+3,6/4+3,6/5+2,6/3+3,3/6+5,3/3+2,2/2

Front wheelbase(mm)

1525,1519,1503,1613

Fuel type

diesel oil

Rear wheelbase(mm)

1498,1516,1586,1670,1650,1800

Emission standards

GB17691-2018 National VI

Engine model

Engine Manufacturer

displacement(ml)

efficiency(Kw)

CY4BK461


CA4DB1-11E6


CY4BK161


D20TCIF1


Q28-130E60


H20-120E60


CA4DB1-13E6


YCY24140-60


D20TCIF11


Q23-115E60


ZD30D16-6N


M9T-600


Q23-136E60

Dongfeng Chaoyang Chaochai Power Co., Ltd

China FAW Group Co., Ltd

Dongfeng Chaoyang Chaochai Power Co., Ltd

Kunming Yunnei Power Co., Ltd

Anhui Quanchai Power Co., Ltd

Anhui Quanchai Power Co., Ltd

China FAW Group Co., Ltd

Guangxi Yuchai Machinery Co., Ltd

Kunming Yunnei Power Co., Ltd

Anhui Quanchai Power Co., Ltd

Dongfeng Light Engine Co., Ltd

Dongfeng Light Engine Co., Ltd

Anhui Quanchai Power Co., Ltd

3707


2207


3856


1999


2800


2000


2207


2360


1999


2300


2953


2298


2300

95


81


105


93


96


90


95


103


93


85


120


105


100

3: Product breakdown image display

The dedicated part of the cleaning and suction truck consists of a power take-off, transmission shaft, vacuum suction pump, water gas separator, multi way directional valve, clean water tank, window, vacuum pressure gauge, pipe network system, etc.

4: The product features are introduced as follows

(1) The suction truck is mainly used by urban and rural environmental sanitation departments to suction and transport feces and other sewage. Suitable for suctioning feces, sewage, sludge and liquids mixed with small suspended solids, suitable for municipal sanitation, large, medium and small industrial and mining enterprises, residential areas, schools, septic tank cleaning and transportation, urban pipeline cleaning and dredging, factory sludge cleaning, etc.


(2) Chassis configuration:

【Chassis technical parameters】

Chassis Model

EQ1075SJ3CDF

Chassis name

Truck crane chassis

Rand name

Dongfeng brand

Manufacturing enterprise

Dongfeng Motor Co., Ltd

Number of axles

2

Number of tires

6

Wheelbase (mm)

2700,2950,3308

Tire Size

7.00R16,7.00R16LT,7.00R16LT 14PR,7.50R16LT 16PR

Number of steel plate springs

6/6+5,3/3+3,5/4+3,6/4+3,6/5+2,6/3+3,3/6+5,3/3+2,2/2

Front wheelbase(mm)

1525,1519,1503,1613

Fuel type

diesel oil

Rear wheelbase(mm)

1498,1516,1586,1670,1650,1800

Emission standards

GB17691-2018 National VI


(3)The cleaning and suction truck is driven by a power take-off to drive a vacuum pump. The vacuum pump extracts air from the body of the tank, creating a vacuum inside the tank. By utilizing the pressure difference of the air, the purpose of using pipelines to suction liquid pollutants from outside the tank is achieved. The cleaning and suction truck integrates flushing, dredging, suction, and reverse discharge functions. It is used for the suction, transportation, and discharge of various liquid, semi liquid, and sludge, feces, wastewater, and other media under various ditches and channels. It can also be used for emergency response to sudden environmental pollution accidents. This will greatly improve the efficiency of cleaning and suction trucks, and enhance their operational capabilities.

5: The process display of Shandong Xiangnong production workshop is as follows

(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!


(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!


(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!


(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!


(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!


6、Workshop

Production Technology Explanation

(1)Sandblasting and spray coating process

1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.


2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.


3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.

Related videos:



(2)welding technology

1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.


2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.


3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.

Related videos:


4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).

After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).


5): Scissor machines are also available (even the most common small factories have them).


7、Company Qualification Introduction






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ABOUT US
Shandong Xiangnong Special Vehicle Co., Ltd. was established in 2002 and is located in Jiaxiang County, Shandong Province, the hometown of Zengzi. We are a high-tech enterprise that integrates the research and development, production, and sales of sanitation vehicles.

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