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SGW5044GQWCA6
Xiangnongda brand
Xiangnongda Brand SGW5044GQWCA6 Cleaning and Suction Sewage Truck
1：The whole vehicle pictures are shown below
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Kind reminder: The entire vehicle can be sprayed in different colors
2： The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 374(Extended) |
Product name | Clean the suction truck | Model | SGW5044GQWCA6 |
Total mass(Kg) | 4495 | Tank volume(m3) | 1.62 |
Rated load capacity(Kg) | 1545 | External dimensions(mm) | 5550x2010x2200 |
Curb weight(Kg) | 2820 | Cargo compartment size(mm) | x x |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 2 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 18/14 | Front suspension/rear suspension (mm) | 1155/1595 |
Axle load (Kg) | 2060/2435 | Maximum speed (Km/h) | 95 |
remarks | ABS manufacturer/model: 1. Zhejiang Wan'an Technology Co., Ltd./VIE ABS-II. 2. Guangzhou Ruili Kemi Automotive Electronics Co., Ltd./CM4YL. The side protection is welded with Q235 material, and the rear protection is welded with Q235 material. The cross-sectional size of the rear protection (mm) is 100 × 50, and the height of the rear protection from the ground (mm) is 420380. The special device for this model is the tank body and pump, mainly used for environmental sanitation cleaning and suction. The total length of the tank body is 3200mm, with a clean water tank in the front and a suction tank in the back. The total capacity of the clean water tank body is 1.62 cubic meters, the effective volume is 1.54 cubic meters, the transport medium is water, the density is 1000 kg/cubic meter, and the external dimensions of the tank body (length x long axis x short axis). (mm): 1400 × 1500 × 1100. Total capacity of suction tank body: 2.02 cubic meters, effective volume: 1.93 cubic meters, transport medium: liquid waste, density: 800 kg/cubic meter, external dimensions of tank body (length × long axis × short axis) (mm) : 1800 × 1500 × 1100. Two cans cannot be used simultaneously and cannot be fully loaded at the same time. Only 2800mm wheelbase is optional. Direct power supply ETC on-board device is optional. Tire model 6.50R16C 10PR has a single tire load capacity of 975kg and a twin tire load capacity of 850kg. | ||
【Chassis technical parameters】 | |||
Chassis Model | CA1041P40K50L1BE6A84 | Chassis name | Flat head diesel truck chassis |
Rand name | Jiefang brand | Manufacturing enterprise | China FAW Group Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 2800 | ||
Tire Size | 195/70R15 12PR,6.50R16 12PR,195/70R15 10PR,6.50R16 10PR,6.50R16LT 10PR,6.50R16C 10PR,195/70R15LT 10PR,7.00R16LT 8PR ,6.50R16LT 12PR,6.50R16C 12PR | ||
Number of steel plate springs | 3/4,3/3+1,3/3+2,3/7+3,3/1+1,1/1+1,2/3+2,5/7+6,3/3 | Front wheelbase(mm) | 1520 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1475,1525 |
Emission standards | GB17691-2018 National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
Q23-95E60 Q23-115E60 CA4DB1-11E6 CA4DB1-12E6 CA4DB1-13E6 Q23-110E60 Q23-132E60 CA4DB1A13E6 D20TCIF11 CA4DB1A14E68 | Anhui Quanchai Power Co., Ltd Anhui Quanchai Power Co., Ltd China FAW Group Co., Ltd China FAW Group Co., Ltd China FAW Group Co., Ltd Anhui Quanchai Power Co., Ltd Anhui Quanchai Power Co., Ltd China FAW Group Co., Ltd Kunming Yunnei Power Co., Ltd China FAW Group Co., Ltd | 2300 2300 2207 2207 2207 2300 2300 2207 1999 2207 | 70 85 81 88 95 83 97 95.2 93 100 |
3： Product breakdown image display
The dedicated part of the cleaning and suction truck consists of a power take-off, transmission shaft, vacuum suction pump, water gas separator, multi way directional valve, clean water tank, window, vacuum pressure gauge, pipe network system, etc.
4： The product features are introduced as follows
(1) The suction truck is mainly used by urban and rural environmental sanitation departments to suction and transport feces and other sewage. Suitable for suctioning feces, sewage, sludge and liquids mixed with small suspended solids, suitable for municipal sanitation, large, medium and small industrial and mining enterprises, residential areas, schools, septic tank cleaning and transportation, urban pipeline cleaning and dredging, factory sludge cleaning, etc.
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(2) Chassis configuration：
【Chassis technical parameters】 | |||
Chassis Model | CA1041P40K50L1BE6A84 | Chassis name | Flat head diesel truck chassis |
Rand name | Jiefang brand | Manufacturing enterprise | China FAW Group Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 2800 | ||
Tire Size | 195/70R15 12PR,6.50R16 12PR,195/70R15 10PR,6.50R16 10PR,6.50R16LT 10PR,6.50R16C 10PR,195/70R15LT 10PR,7.00R16LT 8PR ,6.50R16LT 12PR,6.50R16C 12PR | ||
Number of steel plate springs | 3/4,3/3+1,3/3+2,3/7+3,3/1+1,1/1+1,2/3+2,5/7+6,3/3 | Front wheelbase(mm) | 1520 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1475,1525 |
Emission standards | GB17691-2018 National VI | ||
(3)The cleaning and suction truck is driven by a power take-off to drive a vacuum pump. The vacuum pump extracts air from the body of the tank, creating a vacuum inside the tank. By utilizing the pressure difference of the air, the purpose of using pipelines to suction liquid pollutants from outside the tank is achieved. The cleaning and suction truck integrates flushing, dredging, suction, and reverse discharge functions. It is used for the suction, transportation, and discharge of various liquid, semi liquid, and sludge, feces, wastewater, and other media under various ditches and channels. It can also be used for emergency response to sudden environmental pollution accidents. This will greatly improve the efficiency of cleaning and suction trucks, and enhance their operational capabilities.
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5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
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6、Workshop
Production Technology Explanation
（1）Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos：
（2）welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos：
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
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7、Company Qualification Introduction
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Xiangnongda Brand SGW5044GQWCA6 Cleaning and Suction Sewage Truck
1：The whole vehicle pictures are shown below
|
|
|
|
|
|
Kind reminder: The entire vehicle can be sprayed in different colors
2： The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 374(Extended) |
Product name | Clean the suction truck | Model | SGW5044GQWCA6 |
Total mass(Kg) | 4495 | Tank volume(m3) | 1.62 |
Rated load capacity(Kg) | 1545 | External dimensions(mm) | 5550x2010x2200 |
Curb weight(Kg) | 2820 | Cargo compartment size(mm) | x x |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 2 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 18/14 | Front suspension/rear suspension (mm) | 1155/1595 |
Axle load (Kg) | 2060/2435 | Maximum speed (Km/h) | 95 |
remarks | ABS manufacturer/model: 1. Zhejiang Wan'an Technology Co., Ltd./VIE ABS-II. 2. Guangzhou Ruili Kemi Automotive Electronics Co., Ltd./CM4YL. The side protection is welded with Q235 material, and the rear protection is welded with Q235 material. The cross-sectional size of the rear protection (mm) is 100 × 50, and the height of the rear protection from the ground (mm) is 420380. The special device for this model is the tank body and pump, mainly used for environmental sanitation cleaning and suction. The total length of the tank body is 3200mm, with a clean water tank in the front and a suction tank in the back. The total capacity of the clean water tank body is 1.62 cubic meters, the effective volume is 1.54 cubic meters, the transport medium is water, the density is 1000 kg/cubic meter, and the external dimensions of the tank body (length x long axis x short axis). (mm): 1400 × 1500 × 1100. Total capacity of suction tank body: 2.02 cubic meters, effective volume: 1.93 cubic meters, transport medium: liquid waste, density: 800 kg/cubic meter, external dimensions of tank body (length × long axis × short axis) (mm) : 1800 × 1500 × 1100. Two cans cannot be used simultaneously and cannot be fully loaded at the same time. Only 2800mm wheelbase is optional. Direct power supply ETC on-board device is optional. Tire model 6.50R16C 10PR has a single tire load capacity of 975kg and a twin tire load capacity of 850kg. | ||
【Chassis technical parameters】 | |||
Chassis Model | CA1041P40K50L1BE6A84 | Chassis name | Flat head diesel truck chassis |
Rand name | Jiefang brand | Manufacturing enterprise | China FAW Group Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 2800 | ||
Tire Size | 195/70R15 12PR,6.50R16 12PR,195/70R15 10PR,6.50R16 10PR,6.50R16LT 10PR,6.50R16C 10PR,195/70R15LT 10PR,7.00R16LT 8PR ,6.50R16LT 12PR,6.50R16C 12PR | ||
Number of steel plate springs | 3/4,3/3+1,3/3+2,3/7+3,3/1+1,1/1+1,2/3+2,5/7+6,3/3 | Front wheelbase(mm) | 1520 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1475,1525 |
Emission standards | GB17691-2018 National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
Q23-95E60 Q23-115E60 CA4DB1-11E6 CA4DB1-12E6 CA4DB1-13E6 Q23-110E60 Q23-132E60 CA4DB1A13E6 D20TCIF11 CA4DB1A14E68 | Anhui Quanchai Power Co., Ltd Anhui Quanchai Power Co., Ltd China FAW Group Co., Ltd China FAW Group Co., Ltd China FAW Group Co., Ltd Anhui Quanchai Power Co., Ltd Anhui Quanchai Power Co., Ltd China FAW Group Co., Ltd Kunming Yunnei Power Co., Ltd China FAW Group Co., Ltd | 2300 2300 2207 2207 2207 2300 2300 2207 1999 2207 | 70 85 81 88 95 83 97 95.2 93 100 |
3： Product breakdown image display
The dedicated part of the cleaning and suction truck consists of a power take-off, transmission shaft, vacuum suction pump, water gas separator, multi way directional valve, clean water tank, window, vacuum pressure gauge, pipe network system, etc.
4： The product features are introduced as follows
(1) The suction truck is mainly used by urban and rural environmental sanitation departments to suction and transport feces and other sewage. Suitable for suctioning feces, sewage, sludge and liquids mixed with small suspended solids, suitable for municipal sanitation, large, medium and small industrial and mining enterprises, residential areas, schools, septic tank cleaning and transportation, urban pipeline cleaning and dredging, factory sludge cleaning, etc.
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(2) Chassis configuration：
【Chassis technical parameters】 | |||
Chassis Model | CA1041P40K50L1BE6A84 | Chassis name | Flat head diesel truck chassis |
Rand name | Jiefang brand | Manufacturing enterprise | China FAW Group Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 2800 | ||
Tire Size | 195/70R15 12PR,6.50R16 12PR,195/70R15 10PR,6.50R16 10PR,6.50R16LT 10PR,6.50R16C 10PR,195/70R15LT 10PR,7.00R16LT 8PR ,6.50R16LT 12PR,6.50R16C 12PR | ||
Number of steel plate springs | 3/4,3/3+1,3/3+2,3/7+3,3/1+1,1/1+1,2/3+2,5/7+6,3/3 | Front wheelbase(mm) | 1520 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1475,1525 |
Emission standards | GB17691-2018 National VI | ||
(3)The cleaning and suction truck is driven by a power take-off to drive a vacuum pump. The vacuum pump extracts air from the body of the tank, creating a vacuum inside the tank. By utilizing the pressure difference of the air, the purpose of using pipelines to suction liquid pollutants from outside the tank is achieved. The cleaning and suction truck integrates flushing, dredging, suction, and reverse discharge functions. It is used for the suction, transportation, and discharge of various liquid, semi liquid, and sludge, feces, wastewater, and other media under various ditches and channels. It can also be used for emergency response to sudden environmental pollution accidents. This will greatly improve the efficiency of cleaning and suction trucks, and enhance their operational capabilities.
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|
|
|
5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
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|
|
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6、Workshop
Production Technology Explanation
（1）Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos：
（2）welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos：
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
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7、Company Qualification Introduction
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