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SGW5162GXEF
Xiangnongda brand
Xiangnongda Brand SGW5162GXEF Fecal Suction Truck
1：The whole vehicle picture is shown below
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Kind reminder: The entire vehicle can be sprayed in different colors
2： The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 345 (Extended) |
Product name | Fecal suction truck | Model | SGW5162GXEF |
Total mass(Kg) | 16000 | Tank volume(m3) | 11.5 |
Rated load capacity(Kg) | 9105,9170 | External dimensions(mm) | 7400x2500x3100 |
Curb weight(Kg) | 6700 | Cargo compartment size(mm) | x x |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 3,2 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 17/12 | Front suspension/rear suspension (mm) | 1250/2200 |
Axle load (Kg) | 5600/10400 | Maximum speed (Km/h) | 88 |
remarks | The vehicle is equipped with a tank and pump, which are used for suction and discharge of feces. Transport medium: liquid waste; Medium density: 800 kilograms per cubic meter. Effective capacity of the tank: 11.5 cubic meters. Dimensions of the tank body (length x long axis x short axis) (mm): 4400 x 2350 x 1450. Protective material: Q235A, connection method: Welding connection is used for the left and right sides as well as the lower rear protection. The cross-sectional size of the lower rear protection (mm) is 120 × 50. Rear lower protection height above ground (mm): 450. The car is only equipped with a 3950mm wheelbase. The ABS model and manufacturer are: 3631010-C2000/Dongke Knorr Bremse Commercial Vehicle Braking System (Shiyan) Co., Ltd., J ABS/Jiaozuo Borek Control Technology Co., Ltd. Optional cab with chassis. Install fuel tank, urea pipe and other positions along with the chassis. | ||
【Chassis technical parameters】 | |||
Chassis Model | EQ1160GL6DJ | Chassis name | Truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Group Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 3950,4200,4500,4700,5100,5600 | ||
Tire Size | 9.00R20 16PR | ||
Number of steel plate springs | 9/11+8,9/10+8 | Front wheelbase(mm) | 1820,1920,1950 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1800,1860 |
Emission standards | GB3847-2005,GB17691-2018 National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
YCS04200-68 YCS04160-68 D30TCIF1 YCY30165-60 YCS04180-68 D25TCIF1 YCY30170-60 | Guangxi Yuchai Machinery Co., Ltd Guangxi Yuchai Machinery Co., Ltd Kunming Yunnei Power Co., Ltd Guangxi Yuchai Machinery Co., Ltd Guangxi Yuchai Machinery Co., Ltd Kunming Yunnei Power Co., Ltd Guangxi Yuchai Machinery Co., Ltd | 4156 4156 2977 2970 4156 2499 2970 | 147 118 125 121 132 110 125 |
3： Product breakdown image display
The disassembly part of the sewage suction truck includes:
Vacuum anti overflow valve、Tank lifting cylinder、Hydraulic opening rear cover、Visual tube、Tail self flow port、Suction pump system、Left operating system
4： The product features are introduced as follows
(1) The suction truck is mainly used by urban and rural environmental sanitation departments to suction and transport feces and other sewage. Suitable for suctioning feces, sewage, sludge and liquids mixed with small suspended solids, suitable for municipal sanitation, large, medium and small industrial and mining enterprises, residential areas, schools, septic tank cleaning and transportation, urban pipeline cleaning and dredging, factory sludge cleaning, etc.
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(2) Chassis configuration：
【Chassis technical parameters】 | |||
Chassis Model | EQ1160GL6DJ | Chassis name | Truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Group Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 3950,4200,4500,4700,5100,5600 | ||
Tire Size | 9.00R20 16PR | ||
Number of steel plate springs | 9/11+8,9/10+8 | Front wheelbase(mm) | 1820,1920,1950 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1800,1860 |
Emission standards | GB3847-2005,GB17691-2018 National VI | ||
(3)The dedicated part of the fecal suction truck consists of a power take-off, transmission shaft, vacuum fecal suction pump, water gas separator, oil gas separator, multi way directional valve, suspension rod, fecal tank, fecal discharge valve, fecal suction gun, clean water tank, fecal observation window, vacuum pressure gauge, pipeline system, etc. A suction truck is used to suck feces, sewage, sludge, and liquids mixed with small suspended solids. It has the characteristics of high suction efficiency, self suction, self discharge, and direct irrigation.
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5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
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6、Workshop
Production Technology Explanation
（1）Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos：
（2）welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos：
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
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7、Company Qualification Introduction
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Xiangnongda Brand SGW5162GXEF Fecal Suction Truck
1：The whole vehicle picture is shown below
|
|
|
|
|
|
Kind reminder: The entire vehicle can be sprayed in different colors
2： The detailed parameters of the entire vehicle are as follows
【Technical parameters of the entire vehicle】 | |||
Product trademark | Xiangnongda brand | Announcement Batch | 345 (Extended) |
Product name | Fecal suction truck | Model | SGW5162GXEF |
Total mass(Kg) | 16000 | Tank volume(m3) | 11.5 |
Rated load capacity(Kg) | 9105,9170 | External dimensions(mm) | 7400x2500x3100 |
Curb weight(Kg) | 6700 | Cargo compartment size(mm) | x x |
Rated passenger capacity (person) | Total mass of quasi trailer (Kg) | ||
Number of passengers allowed in the cab (person) | 3,2 | Maximum load capacity of saddle (Kg) | |
Approach angle/departure angle (°) | 17/12 | Front suspension/rear suspension (mm) | 1250/2200 |
Axle load (Kg) | 5600/10400 | Maximum speed (Km/h) | 88 |
remarks | The vehicle is equipped with a tank and pump, which are used for suction and discharge of feces. Transport medium: liquid waste; Medium density: 800 kilograms per cubic meter. Effective capacity of the tank: 11.5 cubic meters. Dimensions of the tank body (length x long axis x short axis) (mm): 4400 x 2350 x 1450. Protective material: Q235A, connection method: Welding connection is used for the left and right sides as well as the lower rear protection. The cross-sectional size of the lower rear protection (mm) is 120 × 50. Rear lower protection height above ground (mm): 450. The car is only equipped with a 3950mm wheelbase. The ABS model and manufacturer are: 3631010-C2000/Dongke Knorr Bremse Commercial Vehicle Braking System (Shiyan) Co., Ltd., J ABS/Jiaozuo Borek Control Technology Co., Ltd. Optional cab with chassis. Install fuel tank, urea pipe and other positions along with the chassis. | ||
【Chassis technical parameters】 | |||
Chassis Model | EQ1160GL6DJ | Chassis name | Truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Group Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 3950,4200,4500,4700,5100,5600 | ||
Tire Size | 9.00R20 16PR | ||
Number of steel plate springs | 9/11+8,9/10+8 | Front wheelbase(mm) | 1820,1920,1950 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1800,1860 |
Emission standards | GB3847-2005,GB17691-2018 National VI | ||
Engine model | Engine Manufacturer | displacement(ml) | efficiency(Kw) |
YCS04200-68 YCS04160-68 D30TCIF1 YCY30165-60 YCS04180-68 D25TCIF1 YCY30170-60 | Guangxi Yuchai Machinery Co., Ltd Guangxi Yuchai Machinery Co., Ltd Kunming Yunnei Power Co., Ltd Guangxi Yuchai Machinery Co., Ltd Guangxi Yuchai Machinery Co., Ltd Kunming Yunnei Power Co., Ltd Guangxi Yuchai Machinery Co., Ltd | 4156 4156 2977 2970 4156 2499 2970 | 147 118 125 121 132 110 125 |
3： Product breakdown image display
The disassembly part of the sewage suction truck includes:
Vacuum anti overflow valve、Tank lifting cylinder、Hydraulic opening rear cover、Visual tube、Tail self flow port、Suction pump system、Left operating system
4： The product features are introduced as follows
(1) The suction truck is mainly used by urban and rural environmental sanitation departments to suction and transport feces and other sewage. Suitable for suctioning feces, sewage, sludge and liquids mixed with small suspended solids, suitable for municipal sanitation, large, medium and small industrial and mining enterprises, residential areas, schools, septic tank cleaning and transportation, urban pipeline cleaning and dredging, factory sludge cleaning, etc.
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(2) Chassis configuration：
【Chassis technical parameters】 | |||
Chassis Model | EQ1160GL6DJ | Chassis name | Truck chassis |
Rand name | Dongfeng brand | Manufacturing enterprise | Dongfeng Motor Group Co., Ltd |
Number of axles | 2 | Number of tires | 6 |
Wheelbase (mm) | 3950,4200,4500,4700,5100,5600 | ||
Tire Size | 9.00R20 16PR | ||
Number of steel plate springs | 9/11+8,9/10+8 | Front wheelbase(mm) | 1820,1920,1950 |
Fuel type | diesel oil | Rear wheelbase(mm) | 1800,1860 |
Emission standards | GB3847-2005,GB17691-2018 National VI | ||
(3)The dedicated part of the fecal suction truck consists of a power take-off, transmission shaft, vacuum fecal suction pump, water gas separator, oil gas separator, multi way directional valve, suspension rod, fecal tank, fecal discharge valve, fecal suction gun, clean water tank, fecal observation window, vacuum pressure gauge, pipeline system, etc. A suction truck is used to suck feces, sewage, sludge, and liquids mixed with small suspended solids. It has the characteristics of high suction efficiency, self suction, self discharge, and direct irrigation.
|
|
|
|
5: The process display of Shandong Xiangnong production workshop is as follows
(1): Clear division of labor for assembly line operations (each process is self inspected and qualified by a dedicated person before entering the next process)!
(2): All workshop welders have welding certificates (welding technicians have more than 10 years of work experience)!
(3): Quality department (semi-finished product inspection, testing, pre spray testing, pre shipment testing, trial run inspection, qualified before leaving the factory)!
(4): Using manganese carbon steel plate raw materials and standard well-known brand accessories, fully automatic welding equipment (single-sided welding double-sided forming, resistant to solid and pressure without sand holes, false welding and leakage)!
(5) Adopting advanced sandblasting and spray coating technology (sandblasting: can remove all surface rust and other dirt, oxide layer, effectively improve the adhesion and anti-corrosion ability between the tank and the spray coating. Spray coating can make the tank display a uniform and smooth natural color, with a more beautiful appearance and good visual effect!
|
|
|
|
6、Workshop
Production Technology Explanation
（1）Sandblasting and spray coating process
1): Firstly, sandblasting process - using high-pressure high-frequency sandblasting instead of traditional sanding process, the speed of removing surface oxide layer is fast, the sanding is uniform, and there can be tens of thousands of sand holes per square meter, which can remove all dirt such as surface rust and effectively improve the adhesion and corrosion resistance of the tank body and spray coating.
2): Spray coating technology - environmentally friendly powder coating can make the tank display a uniform and smooth natural color, with a more beautiful and visually appealing appearance.
3): After being baked at a high temperature of 220 degrees Celsius, the paint booth has good adhesion, anti-corrosion, rust proof, corrosion resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance, good hand feel, and a lifespan three times that of normal paint spraying.
Related videos：
（2）welding technology
1): Rolling machine process: welding is performed first, followed by plate alignment. Two sides are welded in one molding process, and then the rolled plate is rolled out. Our rolling machine is larger than those of other factories. After the rolling machine is larger, we reduce the welding seams of the middle tank body joints, because all tanks, whether it is the suction tank or the sewage tank, are not affected. They all belong to a type of pressure vessel that can withstand a certain amount of pressure. If there are more welds on a tank like this, the compressive strength will be lower. This means that the compressive strength of single-sided welding and double-sided welding is different. If the welds are normal, there are basically no additional welds on the entire plate. All pressure vessels, including many of the tanks used for chemical products, are automatically welded, and all requirements are single-sided welding with double-sided forming, because their ability to withstand pressure is the strongest. Then reduce the number of joints in the middle and increase their compressive strength. This is why ordinary welding can increase pressure by at least two pressures without any problem.
2): We have the most advanced fully automatic trigger (mainly for tank bodies), which is welded tightly inside and outside, because the sewage tank or water tank comes into contact with highly corrosive dirt, which will corrode over time. The welded area will corrode from the inside out, and cannot be repaired.
3): Advantages of fully automatic welding: One side two welding, single-sided welding with double-sided forming, uniform weld seam, strong pressure resistance (no problem within 8 pressures), no sand holes, no leakage or air leakage, only the plate welding machine can achieve this effect. (Disadvantages of manual welding: uneven welding on one side, false welding, leakage, sand hole phenomenon, if the welding joint is not tight and vacuum pressure is not applied, it is easy to leak gas, with a high risk factor). Fully automatic welding does not have this problem and has a high safety factor.
Related videos：
4): Rotating machine head welding, the head is formed by one-time stamping, and the edge is sloping to fill the weld seam and connect tightly with the welding, with strong compressive strength. (Flat surfaces are not suitable, as they have low resistance to pressure).
After docking the heads on both sides, place them on a rotating machine and rotate 360 degrees to weld the heads, which is also automatic welding. The weld seam is uniform, smooth, and aesthetically pleasing, without sand holes or false welding. (If it is manual welding, the weld seam is uneven, followed by false welding, and there are many missed welds. Because the heads on both sides are the main pressure resistant areas, the materials used for the use of the heads on both sides are very important).
5): Scissor machines are also available (even the most common small factories have them).
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7、Company Qualification Introduction
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